Our Fabrication and Engineering Capabilities
Assembly
Engineering
Machining
Painting
Quality Inspection
Sheet Metal
Stretch Forming
Tube Bending
End Fittings and Preparation
Welding
Assembly Capabilities
Using sophisticated processes and procedures, we design and develop assembly processes, tools, fixtures and integrated assemblies.
We create visual work instructions and manage an integrated supply chain.
| Full Capabilities, Small to Large Structures |
| Inventory Management |
| Program Management |
| Dimpling |
| Fastening |
| Kitting |
| Riveting |
Engineering Capabilities
Maynard Inc. is committed to working with you to support your manufacturing and development needs. We can assist you in offering ideas for design improvements from the prototype phase all the way through final production.
We can accept your drawings and models in most electronic formats.
| Engineering Drawing / Design Services |
| Shop Floor / Inventory / MRP / Business |
| ABB RobotStudio |
| Autodesk - AutoCad / Inventor |
| Catia / Enovia 5-6 |
| ESPRIT CAD / CAM |
| Mastercam |
| PC-DMIS |
Machining Capabilities
Our capabilities range from 3, 4, and 5 Axis parts made from aluminum to exotic alloys
We have invested heavily in automation with latest addition of a (2) Machine Hoizontal pallet system. With 33 pallets we now have the ability to run production 24/7.
All Alloys & Plastics, Milling & Turning
| CNC Router | 60" X 144" |
| Horizontal Machining | 500MM Pallet - 33 Pallet Pool System |
| Turning - 5 Axis | 19" X 108" |
| Vertical Machining | 50" X 50" X 150" |
| Water Jet 5 Axis | 72" X 150" X 7" Thick |
Painting Capabilities
| Paint Booth | Fully Contained 20' X 12' X 7' |
| Curing Oven | Up to 450° 6' X 8' X 7' |
| Spray Applications | HVLP, Conventional, Airless |
| Masking | Manual & Computerized |
| Silk Screening & Engraving / Etching / ID | Manual & Computerized |
Quality Inspection Capabilities
ISO 9001 : 2015, AS9100:2016 (D)
| Aicon 3D Measurement System | TubeInspect - Full Size |
| Brown & Sharp Global Status | 35” x 78” x 31” (9-20-8) |
| Mitutoyo BH 706, CMM | X = 23.62", Z = 23.62" |
| Romer Infinite | 2.0 Contact & Laser Non-Contact |
Sheet Metal Capabilities
To fabricate sheet metal components, our fabrication specialists use Break Press, CNC Router, Hot Forming, Hot Joggling, Roll Forming, Waterjet
Most Metal Alloys
| Hot Forming / Joggling | Custom Hot Joggle Up To 24' |
| Shearing | 10’ 3/16" Max Thickness |
| Various Press Brake & Forming Equipment | 300 Ton Max Capacity x 14' Length |
| Waterjet Machining | 60" X 144" |
Sheet Metal Capabilities
Extrusion / Bar / Shapes to 160"
Tube Bending Capabilities
Maynard, Inc. has manufactured precision tube and duct assemblies for the world’s major airframe manufacturers and sub tiers.
Maynard, Inc. is a proven manufacturer of technically challenging tube and duct assemblies in all alloys including Titanium, Inconel, Aluminum and Stainless. Our bend services include CNC mandrel bending of thin wall tubing, hardware installation via Orbital Weld, Tube Flaring and Beading, and Internal/External Swaging along with proof pressure testing of tube assemblies and ported machined components.
Maynard, Inc.’s state of the art CNC tube bending machines along with our Accurex Vision 3D Tube inspection system and extensive tooling inventory provide high production repeatability as well as low volume complex bending with high value. Maynard has developed a unique combination of non-metallic and metallic bend tools for most diameters. The materials and configurations integrate the latest evolution of lean processes and reduce set up time, run time and dramatically improve quality.
Most Metal Alloys
| Bending, Manual & CNC | Miniature - 8" Max Diameter |
| Roll Forming / Straightening | 3.50" Max Diameter |
Tube Bending Capabilities
The aerospace industry utilizes a dynamic and diverse family of fittings which require specialized and approved tooling and equipment. Maynard has developed and increased its tooling catalogue and equipment for systems such as Hydraulic, Fuel, Pneumatic, Oxygen, Lubrication, etc.
Maynard, Inc. can pressure test virtually every fitting/assembly up to 25K PSI
| Brand Name |
|---|
| Rynglok |
| Dynatube |
| Permaswage, DMC, DME, Airdrome |
| MFRs |
|---|
| Hydraflow |
| Eaton, AeroQuip |
| Parker Stratoflex |
| PCC fluid fittings |
| Eaton, Gamah |
| Adel Wiggins |
| Inflex |
| Capabilities |
|---|
| Permaswage, Lite and DME Fittings |
| Permaswage, Lite and DME Fittings |
| Roller Swaged Fittings, Manual & Automatic |
| Elastomeric Swaged Fittings |
| Rynglok Fittings |
| Compression Fittings, Manual and Automatic |
| Flaring (Single and Double) |
| Cryogenics (Shrink to Fit) |
| Beading to Class A (Single and Double) |
| Welded Fittings (Manual and Orbital) |
| Induction/Torch Brazed Fittings |
| Squaring |
| Notching |
| Flattening |
| Coping |
| Flanging |
Welding Capabilities
Our AWS Certified welders have the capability to weld Aluminum, Stainless Steel. Titanium, Inconel, along with a wide range of other alloys.
We have a broad range of welding capabilities that include
- Brazing
- GMAW
- GTAW
- Orbital Welding
- Resistance welding
- Robitic Welding
- Seam Welding
- SMAW
| Fusion (Tig, Mig, & Arc) | GTAW, GMAW, SMAW, Brazing |
| Orbital | 3/8" - 6" |
| Resistance | CL A to 1/8" thickness, 3/16" CL B & C |