Machining
We have invested heavily in automation with latest addition of a (2) Machine Hoizontal pallet system. With 33 pallets we now have the ablity to run production 24/7. Our capabilities range from 3, 4, and 5 Axis parts made from aluminum to exotic alloys
Values represent maximums
| All Alloys & Plastics, Milling & Turning |
|
| Vertical Machining: |
50" X 50" X 150" |
| Horizontal Machining: |
500MM Pallet - 33 Pallet Pool System |
| CNC Router: |
60" X 144" |
| Turning - 5 Axis: |
19" X 108" |
| Water Jet - 5 Axis: |
72" X 150" X 7" Thick |
Sheet Metal Fabrication
To fabricate sheet metal components, our fabrication specialists use the waterjet, CNC router, break press, hot forming, roll forming and hot joggling.
Values represent maximums
| Most Metal Alloys |
|
| Shearing: |
10’ 3/16" Max Thickness |
| Various Press Brake & Forming Equipment: |
300 Ton Max Capacity x 14' Length |
| Laser / Thermal Cutting: |
60" X 144"+ X 1" Thick |
| Waterjet Machining: |
60" X 144" |
| Hot Forming / Joggling: |
Custom Hot Joggle Up To 24' |
Tube Forming
We can provide turn key assemblies that include Tube Beading, Tube Flaring, Tube Swaging, Hardware Installion, along with pressure testing.
Values represent maximums
| Bending, Manual & CNC: |
Miniature - 8" Max Dia. |
| Roll Forming / Straightening |
3.50" Max Dia. |
| End Finish / Forming |
Swaging (Internal & External), Beading, Flaring |
Stretch Forming
Values represent maximums
| Extrusion / Bar / Shapes |
to 160" |
Welding
We have a broad range of welding capabilities that include GTAW, GMAW, SMAW, Brazing, Seam Welding, Orbital Welding, Resistance welding,
along with Robitic Welding capabilities. Our AWS Certified welders have the capability to weld Aluminum, Stainless Steel. Titanium, Inconel,
along with a wide range of other alloys.
Values represent maximums
| Nadcap Accreditation |
|
| Orbital |
3/8" - 6" |
| Resistance: |
CL A to 1/8" thickness, 3/16" CL B & C |
| Fusion (Tig, Mig, & Arc): |
GTAW, GMAW, SMAW, Brazing |
Painting
Values represent maximums
| NADCAP Accreditation |
|
| Paint Booth: |
Fully Contained 20' X 12' X 7' |
| Curing Oven: |
to 450 Degrees, 6' X 8' X 7' |
| Spray Applications: |
HVLP, Conventional, Airless |
| Masking: |
Manual & Computerized |
| Silk Screening & Engraving / Etching / ID: |
Manual & Computerized |
Assembly
Using sophisticated processes and procedures, we design and develop assembly processes, tools, fixtures and integrated assemblies. We create visual work instructions and manage an integrated supply chain.
| Program Management |
|
| Kitting / Inventory Management |
|
| Riveting / Dimpling / Fastening: |
Full Capabilities, Small to Large Structures |
Quality Inspection
| Quality Inspection |
|
| ISO 9001:2008, AS9100C |
|
| Faro Arm Model P-10: |
10' Diameter Envelope With Repositioning |
| Romer Infinite 2.0: |
Contact & Laser Non-Contact |
| Brown and Sharp CMM: |
Size 3 |
| Mitutoyo BH 706, CMM: |
X = 23.62", Z = 23.62" |
Engineering
Maynard Inc. is committed to working with you to support your manufacturing and development needs.
We can assist you in offering ideas for design improvements from the prototype phase all the way through final production.
We can accept your drawings and models in most electronic formats.
| ABB RobotStudio |
|
| Autodesk - AutoCad / Inventor |
|
| Catia / Enovia 5-6 |
|
| ESPRIT CAD / CAM |
|
| Mastercam |
|
| PC-DMIS |
|
| Engineering Drawing / Design Services |
|
| Shop Floor / Inventory / MRP / Business |
|
